A number of techniques are routinely used to measure the
mechanical properties of coatings and surfaces. These include, for instance,
scratch testing and indentation testing. However, it is sometimes difficult
to correlate results obtained from such tests with actual product
performance. This is particularly the case with surfaces which are subjected
to erosive wear, multiple impacts or stress-strain cycling, where surface
toughness is of paramount importance.
A repetitive impact technique has been
developed to enable the investigation of surfaces under such conditions. To
produce multiple impacts, the specimen is oscillated such that a test probe
(normally a spherical diamond) is caused to "bounce" on the specimen
surface. The frequency, amplitude, normal force, oscillation angle, and
diamond geometry are variable.*
For contact fatigue studies, the probe
is maintained in contact with the surface, thus causing repetitive flexing
and relaxing of the contact point and hence of any sub-surface layers.
The diamond amplitude is monitored vs.
time. Changes in material response are indicated by variations in amplitude,
which are frequently abrupt and easily recognised.